Gore, a leading manufacturer of technical outerwear, is set to submit a new insulation jacket for testing under the US Army’s Soldier Enhanced Program, targeting improved performance and reduced bulk for extreme-weather missions.
Scheduled for introduction early next year, the jacket is designed to replace the Army’s current dual-layer system — the Level III fleece and Level IV wind jacket — with a lightweight, single-layer alternative.
The 17-ounce (482-gram) garment saves about 40% in pack volume and merges a fleece core with a laminated Windstopper barrier that avoids chemical-based water repellents. It remains functional in temperatures ranging from –40°F to 30°F (–40°C to –1°C) and significantly reduces PFAS exposure.
Ongoing field evaluations are taking place at the Army Mountain Warfare School in Vermont and the 11th Airborne Division’s Arctic Test Center in Alaska.
This initiative aligns with the Army’s drive to modernize its cold-weather clothing, seeking lighter, more adaptable gear to replace the bulky Extended Cold Weather Clothing System.
Modernization is also extending to other uniform layers:
The Marine Corps is testing smart undershirts that regulate heat.
The Air Force is developing sensor-integrated, flame-resistant uniforms.
The Army continues refining plate carriers and body armor for weight savings and improved comfort.
Future-focused programs such as Soldier 2025 and efforts at the Natick Soldier Research, Development, and Engineering Center are exploring next-gen fabrics featuring embedded sensors, adaptive camouflage, and power-generation capabilities, reshaping how soldiers dress and perform in the field.
